Downtime Analysis
Minimize Production Downtime with Data-Driven Insights
Unexpected machine stoppages can disrupt production and impact efficiency. Our Downtime Analysis solution enables operators to log downtime reasons in real time, ensuring that every machine stoppage—whether due to breakdowns, maintenance, or unknown factors—is recorded accurately. This empowers authorized personnel to evaluate total downtime per machine and identify recurring issues.
Identify Root Causes & Optimize Maintenance Planning
With detailed downtime reports, manufacturers can analyze which issues occur most frequently and which ones contribute to major losses.
The system provides visual downtime trends through charts, making it easy to pinpoint problematic patterns and schedule preventive maintenance before failures occur.
By reducing unplanned stoppages, businesses can maintain smoother production flows and minimize disruptions.
Historical Data with Shift Comparisons
Downtime data is not just available for the current shift—it can be accessed in historical formats, allowing for shift-wise and day-wise comparisons.
Plant managers can review past trends to understand machine reliability over time and take data-driven actions to improve uptime.
With a clear historical overview, factories can proactively enhance machine availability and optimize overall performance.
Key Features
🕒 Real-Time Downtime Logging – Operators can instantly log reasons for every machine stoppage.
📄 Detailed Downtime Reports – Get a breakdown of total downtime per machine with reason-wise analysis.
📊 Visual Chart Representation – Identify frequent failure causes and high-impact downtime reasons.
📆 Historical & Shift-Wise Comparison – Compare downtime data across shifts and days to detect patterns.
🛠️ Preventive Maintenance Planning – Use insights to schedule timely maintenance and reduce failures.